激光技术, 2014, 38 (1): 11, 网络出版: 2014-06-30   

V型坡口对钢/铝激光对接熔钎焊性能的影响

Effect of V-shaped grooves on properties of laser welding-brazed steel-aluminum butt joints
作者单位
湖南大学 汽车车身先进设计制造国家重点实验室,长沙 410082
摘要
为了改善钢/铝熔钎焊中钎焊缝与钢一侧接合界面上冶金反应的不均匀性,进而提高接头的拉伸强度,采用仿真模拟及实验相结合的方法研究了V型坡口对钢/铝激光对接熔钎焊性能的影响。利用ANSYS软件对钢/铝激光对接熔钎焊温度场进行仿真,在镀锌钢板上开设V型坡口时,接合界面靠近上表面与靠近下表面的温度梯度(为241℃)较不开坡口时的温度梯度(为588℃)明显减小; 分别在镀锌钢板上开设V型坡口与不开设坡口的钢/铝异种金属进行激光对接熔钎焊试验,并对试样进行拉伸测试。结果表明,在镀锌钢板上开设V型坡口的情况下,接合界面上金属间化合物层的厚度分布较不开坡口均匀; V型坡口的存在使得断裂位置远离接合界面,接头的机械性能明显改善。
Abstract
In order to improve the homogeneity of metallurgical reaction on the bonding interface between seam and steel so as to improve the tensile strength of a specimen, the effect of V-shaped grooves on properties of laser welding-brazing steel-aluminum butt joints was discussed by means of simulation combined with experiments. Frist, the temperature field of laser welding steel-aluminum butt was simulated by means of ANSYS. It was found that the temperature gradient on the bonding interface when there was a V-shaped groove on galvanized steel was lower than that when there was no grooves on galvanized steel. Then the experiments were carried out for laser welding steel-aluminum butt joints with and without V-shaped grooves on galvanized steel respectively, and the specimens were subjected to a tensile test. The result showed that distribution of intermetallic compounds on the bonding interface between the seam and galvanized steel with a V-shaped groove was more uniform than that without grooves. The V-shaped groove on the base material made the fracture far away from the bonding interface and the mechanical property of the joint was improved significantly.

陈根余, 吴克如, 廖生慧, 邓辉, 张明军. V型坡口对钢/铝激光对接熔钎焊性能的影响[J]. 激光技术, 2014, 38(1): 11. CHEN Genyu, WU Keru, LIAO Shenghui, DENG Hui, ZHANG Mingjun. Effect of V-shaped grooves on properties of laser welding-brazed steel-aluminum butt joints[J]. Laser Technology, 2014, 38(1): 11.

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