光学 精密工程, 2015, 23 (4): 1044, 网络出版: 2015-05-20   

多层UV-LIGA电铸镍材料的抗冲击性能

Anti-impact material properties of UV-LIGA multi-layered electroformed nickel
作者单位
南京理工大学 机械工程学院,江苏 南京 210094
摘要
为研究采用UV-LIGA(Ultraviolet Lithography, Galvanoformung, Abformung)技术制作的多层电铸镍的机械可靠性,对其进行了抗冲击性能分析。利用冲击试验台及信号采集系统测试了UV-LIGA多层电铸镍的抗冲击性能。实验分析得到其累积失效概率-加速度峰值曲线近似拟合于韦布尔统计分布,韦布尔系数γ=7.6,参考加速度为21 300g。当加速度为12 000~18 000g时,可靠性相对较高; 当加速度为12 000~18 000 g时,累计失效概率增加较快; 当加速度大于24 000g时,可靠性下降迅速。利用扫描电子显微镜(SEM)观察了试样,得到其主要的失效形式有分层、断裂、塑性变形以及黏连等。初步分析了失效原因,并提出了相应的优化设计方法,为UV-LIGA多层结构的设计提供实验依据。
Abstract
To explore the mechanical reliability of multi-layered electroformed nickel prepared by UV-LIGA (Ultraviolet Lithography, Galvanoformung, Abformung) multi-layered manufacturing technology, the anti-impact material properties of the multi-layered electroformed nickel were analyzed. High-speed impact tests for the multi-layered electroformed nickel were completed by adopting an impact testing device and a signal acquisition system. The experimental results show that the cumulative failure probability - peak acceleration curve approximately fits the Weibull statistical distribution, the Weibull coefficient is 7.6 and the reference acceleration is 21 300g. When the acceleration is 12 000-18 000g , it shows a higher reliability; when that is 12000-18 000g, the cumulative failure probability increases greatly; however the reliability is declines rapidly at acceleration more than 24000g. A Scanning Electron Microscopy(SEM) was used to observe the samples and the results show that the delamination, fracture, plastic deformation and adhesion are the main failure modes. Finally, the failure causes were analyzed and corresponding optimization methods were proposed to improve the process of UV-LIGA multi-layered electroformed nickel, which verifies that the experiments provide bases for design of a multi layer structure of UV-LIGA.

周织建, 聂伟荣, 席占稳, 王晓锋. 多层UV-LIGA电铸镍材料的抗冲击性能[J]. 光学 精密工程, 2015, 23(4): 1044. ZHOU Zhi-jian, NIE Wei-rong, XI Zhan-wen, WANG Xiao-feng. Anti-impact material properties of UV-LIGA multi-layered electroformed nickel[J]. Optics and Precision Engineering, 2015, 23(4): 1044.

本文已被 2 篇论文引用
被引统计数据来源于中国光学期刊网
引用该论文: TXT   |   EndNote

相关论文

加载中...

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!