中国激光, 2016, 43 (3): 0303008, 网络出版: 2016-01-25
激光光内送粉线形悬垂分支结构直接成形
Laser Cladding for Direct Forming of Cantilevered Slender Structure Part Based on Inside Laser Powder Feeding
激光技术 线形结构 间歇式光加载 光内送粉 变姿态成形 Z 轴提升量 laser technique slender structure intermittent laser loaded in-side laser powder feeding variable attitude forming Z axis lifting capacity
摘要
基于光内送粉技术和KUKA 机器人,采用间歇式光加载、单点直接堆积成形方法,通过切向分层方法得到了0°~60°连续变姿态悬垂和多角度分支线形结构。通过ANSYS 瞬态热力学仿真分析不同激光加载时间下熔池温度变化趋势,并通过试验验证得出最优加载时间。检测结果表明:成形的线形结构尺寸精度较好,截面尺寸均匀,最大相对误差为1.6%,表面粗糙度可达1.98~2.47 mm;对成形件不同倾角处进行微观组织观察表明,其组织均匀致密,无明显缺陷。
Abstract
The part with an incline angle changing from 0° to 60°and the part with multi-angle are formed by normal direction slices. They are generated by the single point deposition and the intermittent processing based on inside laser powder feeding technology and KUKA robot. The optimized loading time is got from the ANSYS thermo dynamics simulation and corresponding experiments. The experimental results indicate that the forming slender structure part has a high precision and uniform section size. The biggest relative error is 1.6% and the surface roughness is 1.98~2.47 mm. The microstructures of the part at different incline angles are similar without apparent defect.
贾帅, 傅戈雁, 方琴琴, 石世宏, 姜付兵. 激光光内送粉线形悬垂分支结构直接成形[J]. 中国激光, 2016, 43(3): 0303008. Jia Shuai, Fu Geyan, Fang Qinqin, Shi Shihong, Jiang Fubing. Laser Cladding for Direct Forming of Cantilevered Slender Structure Part Based on Inside Laser Powder Feeding[J]. Chinese Journal of Lasers, 2016, 43(3): 0303008.