光子学报, 2019, 48 (12): 1212001, 网络出版: 2020-03-17   

采用散斑测量的复杂曲面叶片修复自适应定位

Adaptive Positioning for Blade Repair of Complex Curved Surface Based on Speckle Measurement
作者单位
中国民航大学 航空工程学院, 天津 300300
摘要
针对于航空发动机叶片修复过程中传统夹具定位无法满足复杂曲面叶片损坏形式多样的要求,提出了采用散斑测量的复杂曲面叶片修复自适应定位方法.首先,构建视觉测量系统,通过对叶片表面散斑点的匹配与空间解算得到叶片立体点云数据和参考测量点空间坐标,完成叶片三维构型.然后,建立自适应定位模型,通过对各定位坐标系进行位姿矩阵解算,实现欠定位装夹下曲面叶片在机床坐标系下的自适应定位.最后,基于德玛吉五轴数控加工中心进行自适应定位实验,验证了定位方法的有效性与实用性.实验结果表明,定位各方向平移向量偏差小于0.25 mm,旋转矩阵欧拉角偏差小于0.2°,且通过一次装夹固定及视觉测量提取叶片形貌与位置信息,减少了定位工序,可为后续对损坏复杂曲面叶片加工复形的自适应定位修复提供实验依据.
Abstract
Aiming at the fact that the traditional fixture positioning can not meet requirements of complex curved blade damage in the process of aero-engine blade repair, an adaptive positioning method for blade repair on complex curved surface based on speckle measurement was proposed. Firstly, a visual measurement system was constructed. The three-dimensional configuration of the blade was achieved by matching the speckles on the blade surface and calculating the spatial coordinates of the reference measuring points and the data of the blade solid point cloud. Then, an adaptive positioning model was established, and the pose matrix of each positioning coordinate system was calculated to realize the adaptive positioning of curved surface blades under under-positioning clamping in machine tool coordinate system. Finally, an adaptive positioning experiment based on demage five-axis NC machining center was carried out to verify the effectiveness and practicability of the positioning method. The experimental results show that the deviation of translation vectors is less than 0.25 mm and the deviation of Euler angle of rotation matrix is less than 0.2°. The shape and position information of blades are extracted by one-time clamping and fixing using visual measurement to reduce the locating process, which can provide an experimental basis for the subsequent adaptive positioning and repair of complex surface blades.

王涛, 李战, 乔伟林, 王盛, 吴军. 采用散斑测量的复杂曲面叶片修复自适应定位[J]. 光子学报, 2019, 48(12): 1212001. Tao WANG, Zhan LI, Wei-lin QIAO, Sheng WANG, Jun WU. Adaptive Positioning for Blade Repair of Complex Curved Surface Based on Speckle Measurement[J]. ACTA PHOTONICA SINICA, 2019, 48(12): 1212001.

本文已被 1 篇论文引用
被引统计数据来源于中国光学期刊网
引用该论文: TXT   |   EndNote

相关论文

加载中...

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!