中国激光, 2020, 47 (1): 0102006, 网络出版: 2020-01-09
激光深熔焊等离子体电信号振荡特征与焊缝熔深的特征关系 下载: 1164次
Relation between Plasma Electrical Signal Oscillation and Weld Depth in Laser Deep Penetration Welding
激光光学 激光深熔焊 焊缝熔深预测 短时自相关分析 等离子体电信号 laser optics laser penetration welding weld depth prediction short-time autocorrelation analysis plasma electrical signal
摘要
针对激光深熔焊接过程的监控问题,基于小孔内部压力平衡条件分析了小孔振荡和小孔深度的关系。在此基础上基于小孔行为与等离子体行为的耦合性,以及等离子体振荡特征与等离子体电信号波动特征的一致性,利用短时自相关分析方法分析了A304不锈钢和Q235碳钢在激光深熔焊接过程中等离子体电信号振荡周期与焊缝熔深之间的关系。结果表明,等离子体电信号振荡周期随焊缝熔深的增加而增大,并且不同焊接材料的等离子体电信号振荡周期与焊缝熔深之间的关系不同。最后,在可变热输入连续焊接验证实验中,在焊接过程稳定的条件下,等离子体电信号的短时自相关分析结果与焊缝熔深之间有比较好的对应关系,与所分析的小孔振荡特征方程具有一致性。
Abstract
In this study, the relation between keyhole oscillation and depth is analyzed based on the internal pressure balance conditions of the keyhole to allow real-time monitoring of the laser penetration welding process. Then, based on the coupling of keyhole behavior with plasma behavior and consistency of plasma oscillation characteristics with plasma electrical signal fluctuation characteristics, we use a short-time autocorrelation analysis method to analyze the relation between the oscillation period of a plasma electrical signal and weld depth during laser penetration welding of A304 stainless steel and Q235 carbon steel. Results show that the plasma electrical signal's oscillation period increases with an increase in the weld depth, and the relations between the plasma electrical signal's oscillation period and weld depth differ when the welding materials are different. Finally, in a variable heat input continuous welding verification test, we obtain a good correspondence between the short-time autocorrelation analysis results of plasma electrical signals and weld penetration when the welding process is stable, which is consistent with the keyhole oscillation characteristic equation we analyzed.
许赛, 杨立军, 徐书峰, 黄一鸣, 赵圣斌, 李珊珊. 激光深熔焊等离子体电信号振荡特征与焊缝熔深的特征关系[J]. 中国激光, 2020, 47(1): 0102006. Sai Xu, Lijun Yang, Shufeng Xu, Yiming Huang, Shengbin Zhao, Shanshan Li. Relation between Plasma Electrical Signal Oscillation and Weld Depth in Laser Deep Penetration Welding[J]. Chinese Journal of Lasers, 2020, 47(1): 0102006.