光学学报, 2020, 40 (2): 0212001, 网络出版: 2020-01-02   

单交变光场的微控移相精密直线位移测量方法 下载: 860次

Measurement Method for Micro-Controlled Phase-Shifting Precise Linear Displacement of Single-Alternating Light Field
作者单位
1 重庆理工大学机械工程学院, 重庆 400054
2 重庆理工大学机械检测技术与装备教育部工程研究中心时栅传感及先进检测技术重庆市重点实验室, 重庆 400054
摘要
针对现有多交变光场的光源一致性差、体积大、难集成的问题,提出一种单交变光场的驻波合成电行波的微控移相精密直线位移测量方法。该方法利用单路交变光源与四路正弦栅面空间调制获得四路光强信号;通过微控移相电路获得时间上严格相差90°的两路驻波信号,并合成一路电行波信号;最后利用高频时钟脉冲对参考信号与电行波信号的相位差进行插补,实现位移测量。文中分析微控移相测量原理,并针对移相精度和光场分布建立理论模型和仿真模型,明确了传感器因移相精度和光场分布引起的一次、二次误差产生的原因。实验结果表明,所研制的原理样机,在0.6 mm的短周期内原始测量精度为±0.26 μm,经误差修正和优化后,在500 mm测量范围内,测量精度与RENISHAW激光干涉仪基本一致。集成化的结构和高精度测量结果为该传感器下一步工程化应用提供了良好的基础。
Abstract
To resolve the issues of poor consistency, large volume, and difficult integration for a multi-alternating light source, a precise linear displacement measurement method for micro-controlled phase shift is proposed based on the electric traveling wave synthetized from the standing wave of single-alternating light field, herein. The proposed method uses a single-alternating light source and the spatial modulation of a four-channel sinusoidal grid to obtain four-channel light intensity signals, resulting in two-channel standing wave signals with a strict phase difference of 90° by the micro-controlled phase-shifting circuit. A one-channel traveling wave signal is synthesized from the two-channel standing wave signals. Finally, the phase difference between the reference signal and the electric traveling wave signal is interpolated by a high-frequency clock pulse to realize a displacement measurement. In addition, the principle of micro-controlled phase-shifting measurement is analyzed, the theoretical and simulation models of phase-shifting accuracy and light-field distribution are established, and the causes of primary and secondary errors introduced by phase-shifting accuracy and light-field distribution of the sensor are clarified. Experimental results demonstrate an original measurement accuracy of ±0.26 μm for the prototype in a short period of 0.6 mm; after applying error correction and optimization, the resultant measurement accuracy is basically similar to that of the RENISHAW laser interferometer over a measurement range of 500 mm. This integrated structure and high-precision measurement results provide a solid foundation for future engineering applications of these sensors.

朱革, 蒲治伟, 付敏, 李昌利, 余小雨, 张双亚. 单交变光场的微控移相精密直线位移测量方法[J]. 光学学报, 2020, 40(2): 0212001. Ge Zhu, Zhiwei Pu, Min Fu, Changli Li, Xiaoyu Yu, Shuangya Zhang. Measurement Method for Micro-Controlled Phase-Shifting Precise Linear Displacement of Single-Alternating Light Field[J]. Acta Optica Sinica, 2020, 40(2): 0212001.

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