中国激光, 2013, 40 (8): 0816001, 网络出版: 2013-08-15   

数控超光滑加工高次回转对称非球面镜

Computer Controlled Ultra-Smooth Polishing High Order Rotary Symmetrical Aspheric Lens
作者单位
中国科学院长春光学精密机械与物理研究所应用光学国家重点实验室, 吉林 长春 130033
摘要
为了实现高次回转对称非球面的全口径超光滑加工,对磨头的运动控制算法进行了研究。介绍了超光滑加工的基本原理以及相应数控机床的机构,并对其光学表面的创成方式进行了描述。为了精确控制磨头的运动轨迹,提出了非球面驻留点的等误差递推求解算法进而分析了轨迹误差。计算了磨头位于不同位置时去除率的分布情况,并建立了驻留时间数学求解模型。在自研设备上对口径为150 mm,非球面度为116 μm的样件进行了超光滑加工。表面粗糙度方均根值由1.523±0.045 nm降低至0.399±0.0238 nm且分布均匀。实验结果表明,利用该算法可以精确控制磨头的运动轨迹,从而保证表面粗糙度的均匀一致。
Abstract
In order to realize full aperture ultra-smooth polishing on the high order rotary symmetrical aspheric surface, the polishing head controlling algorithm is studied. The basic theory of ultra-smooth polishing technology and the computer numerical control machine mechanism are introduced. And the optical surface generating method is also descripted. Then, a kind of equal error recurrence algorithm is proposed which is used in solving dwell points and controlling polishing head path. And the path error is also analyzed. The polishing removal rate distribution of different positions is calculated and the dwell time mathematical solving model is established. Finally, an experiment for polishing an aspheric lens with a aperture of 150 mm and a asphericity of 116 μm is carried out on the self-research machine. The root-mean-square of surface roughness is reduced from 1.523±0.045 nm to 0.399±0.0238 nm. The result indicates that the algorithm described in this paper could improve the precision of asphere polishing path and the uniformity of the roughness distribution.
参考文献

[1] 马占龙, 刘健, 王君林. 超光滑表面加工技术发展及应用[J]. 激光与光电子学进展, 2011, 48(8): 082202.

    Ma Zhanlong, Liu Jian, Wang Junlin. Development and application of ultra-smooth optical surface polishing technology[J]. Laser &Optoelectronics Progress, 2011, 48(8): 082202.

[2] 靳京城, 金春水, 邓文渊, 等. 超光滑光学基底表面原子力显微镜测试方法[J]. 中国激光, 2011, 38(11): 1108003.

    Jin Jingcheng, Jin Chunshui, Deng Wenyuan, et al.. Testing method for optical supersmooth substrate surface by atomic force microscopy[J]. Chinese J Lasers, 2011, 38(11): 1108003.

[3] 杨林, 郑贤良, 陈波. 基于反射镜表面粗糙度计算极紫外望远镜分辨率[J]. 光学 精密工程, 2011, 19(11): 2565-2572.

    Yang Lin, Zheng Xianliang, Chen Bo. Calculation of resolution for EUV telescope based on surface roughness of mirrors[J]. Optics and Precision Engineering, 2011, 19(11): 2565-2572.

[4] 王孝坤. 大口径离轴碳化硅非球面反射镜加工与检测技术研究[J]. 激光与光电子学进展, 2012, 49(1): 011201.

    Wang Xiaokun. Fabrication and testing of large aperture off-axis sic aspheric mirror[J]. Laser & Optoelectronics Progress, 2012, 49(1): 011201.

[5] 潘日, 杨炜, 王振忠, 等. 大口径非球面元件可控气囊抛光系统[J]. 强激光与粒子束, 2012, 24(6): 1344-1348.

    Pan Ri, Yang Wei, Wang Zhenzhong, et al.. Controlled bonnet polishing system for large aspheric lense[J]. High Power Laser and Particle Beams, 2012, 24(6): 1344-1348.

[6] 王孝坤, 郑立功, 张学军. 子孔径拼接干涉检测凸非球面的研究[J]. 光学学报, 2010, 30(7): 2022-2026.

    Wang Xiaokun, Zheng Ligong, Zhang Xuejun. Testing convex aspheres by subaperture stitching interferometry[J]. Acta Optica Sinica, 2010, 30(7): 2022-2026.

[7] 高宏刚, 曹建林, 陈星旦. 浮法抛光亚纳米级光滑表面[J]. 光学学报, 1995, 15(6): 824-825.

    Gao Honggang, Cao Jianlin, Chen Xingdan. Float polishing Subnanometer-Smooth surface[J]. Acta Optica Sinica, 1995, 15(6): 824-825.

[8] 方慧, 郭培基, 余景池. 液体喷射抛光技术材料去除机理的有限元分析[J]. 光学 精密工程, 2006, 14(2): 218-223.

    Fang Hui, Guo Peiji, Yu Jingchi. Analysis of material removal mechanism in fluid jet polishing by finite element method[J]. Optics and Precision Engineering, 2006, 14(2): 218-223.

[9] 戴一帆, 尚文锦, 周旭升. 计算机控制小工具抛光技术中磨盘材料对去除函数的影响[J]. 国防科学技术大学学报, 2006, 28(2): 97-101.

    Dai Yifan, Shang Wenjin, Zhou Xusheng. Effection of the material of a small tool to the removal function in computer control optical polishing[J]. Journal of National University of Defense Technology, 2006, 28(2): 97-101.

[10] 李显凌. 数控非接触式超光滑光学元件加工机床的设计[J]. 光学 精密工程, 2012, 20(4): 719-726.

    Li Xianling. Design of CNC non-contact super-smooth polishing machine for optical component[J].Optics and Precision Engineering, 2012, 20(4): 719-726.

[11] 施春燕, 袁家虎, 伍凡, 等. 运动轨迹对抛光误差的影响分析和轨迹优化研究[J]. 光学学报, 2011, 31(8): 0822003.

    Shi Chunyan, Yuan Jiahu, Wu Fan, et al.. Analysis of polishing errors by tool paths and optimization of Tool paths[J]. Acta Optica Sinica, 2011, 31(8): 0822003.

[12] 彭芳瑜, 马吉阳, 王力, 等. 任意结构多轴数控机床后置处理的全微分求解算法[J]. 机械工程学报, 2012, 42(13): 121-126.

    Peng Fangyu, Ma Jiyang, Wang Li, et al.. Post-processing algorithm based on total differential method for multi-axis machine tools with arbitrary Configuration[J]. Journal of Mechanical Engineering, 2012, 42(13): 121-126.

[13] 张云飞, 何建国, 王亚军, 等. 计算机控制光学抛光驻留时间求解中两类优化算法的分析[J]. 强激光与粒子束, 2011, 23(12): 3239-3244.

    Zhang Yunfei, He Jianguo, Wang Yajun, et al.. Analysis of dwell time algorithm based on optimization theory for computer controlled optical surfacing[J]. High Power Laser and Particle Beams, 2011, 23(12): 3239-3244.

刘健, 王绍治, 张玲花, 王君林. 数控超光滑加工高次回转对称非球面镜[J]. 中国激光, 2013, 40(8): 0816001. Liu Jian, Wang Shaozhi, Zhang Linghua, Wang Junlin. Computer Controlled Ultra-Smooth Polishing High Order Rotary Symmetrical Aspheric Lens[J]. Chinese Journal of Lasers, 2013, 40(8): 0816001.

本文已被 1 篇论文引用
被引统计数据来源于中国光学期刊网
引用该论文: TXT   |   EndNote

相关论文

加载中...

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!