光学学报, 2015, 35 (s2): s214012, 网络出版: 2015-10-08  

应用脉冲式Nd∶YAG激光焊接心脏辅助装置

Third-Generation Left Ventricular Assist Device in Pulsed Nd∶YAG Laser Welding
作者单位
1 中国矿业大学材料科学与工程学院, 江苏 徐州 221008
2 诺丁汉大学工程学部, 英国, 诺丁汉 NG72RD
3 苏州天沃科技股份有限公司, 江苏 苏州 215636
4 江苏和昊激光装备有限公司, 江苏 苏州 215636
摘要
左心室辅助装置(LVAD)被成功应用于心脏移植过渡治疗方法,缓解末期心脏病人的痛苦。Ti6Al4V合金由于其优越的抗腐蚀性及生物适应性被作为LVAD叶轮外永久性密封包装的材料。由于受到整体装置尺寸及重量的限制,材料厚度仅为0.5~0.7 mm。激光焊接技术由于其较高的束流质量、较低的热量输入和较大的熔深熔宽比,最终被用作该材料最后的密封焊接工艺。主要介绍脉冲式掺钕钇铝石榴石(Nd∶YAG)激光焊接技术在国外先进的第三代某品牌左心室心脏辅助装置密封焊接中的应用与研究。实验结果表明,经焊接工艺实验最终选定的主要激光焊接工艺参数如下:峰值功率414 W,焊接速度360 mm·min-1,覆盖率70%。焊接接头沿焊缝方向均一稳定,焊缝成型良好,热影响区窄,焊接接头焊缝与原始母材的力学性能差别不大,未发现气孔、夹杂及裂纹等缺陷。
Abstract
Left ventricular assist device (LVAD) is a successful and useful treatment method for end-stage heart failure. An important part-hydrodynamically suspended impeller exposed to corrosive conditions, is required to be sealed hermetically into micro packages. Laser beam welded Ti6Al4V alloy is adopted in anti-corrosion micro packages for the LVAD impeller. Thin and narrow welds are required for such medical equipments. Pulsed Nd∶YAG welding is successfully adopted as sealing method for the impeller. The experimental results show that peak power of 414 W, welding speed of 360 mm·min-1, and overlap of 70% are the final selection of the main laser welding process parameters. Welded joints along the direction of welding line are uniform and stable, the welding line is good, and the heat-affected zone is narrow. There is little difference between welded joints and base metal in terms of mechanical properties. Porosity, inclusions, cracks and other defects are not found.
参考文献

[1] S Petersen, M Rayner, J Wolstenholme. Coronary heart disease statistics: Heart failure supplement [R]. British Heart Foundation: London, 2002.

[2] 黄文艳, 孙明. beta受体阻滞剂治疗充血性心力衰竭的机制[J]. 临床心血管病杂志, 2002, 18(3): 136-138.

    Huang Wenyan, Sun Ming. Mechanism of beta receptor blockade treatment congestive heart failure [J]. Journal of Clinical Cardiology, 2002, 18(3): 136-138.

[3] 刘治全. 心力衰竭治疗的基石:利尿剂[J]. 中华心血管病杂志, 2002, 30(5): 319-320.

    Liu Zhiquan. Foundation of treatment congestive heart failure: Diuretic [J]. Chinese Journal of Cardiology, 2002, 30(5): 319-320.

[4] 张昌伟. 乙酰胆碱对离体人心房肌电生理特性的影响及其脱敏机制研究[D]. 武汉:华中科技大学, 2008.

    Zhang Changwei. Study of the Effects of Acetylcholine on Human Atrial Myocardium Electrophysiological Characteristics and the Mechanism of the Desensitization Phenomenon [D]. Wuhan: Huazhong University of Science and Technology, 2008.

[5] 许群. 心力衰竭时血管扩张剂应用的原则与经验[J]. 中国实用内科杂志, 1994, 14(2): 70-72.

    Xu Qun. Application of the principles and experience for vasodilators in congestive heart failure [J]. Chinese Journal of Internal Medicine, 1994, 14(2): 70-72.

[6] F D Pagani, K D Aaronson, F Swaniker, et al.. The use of extracorporeal life support in adult patients with primary cardiac failure as a bridge to implantable left ventricular assist device [J]. Annals of Thoracic Surgery, 2001, 71(3 Suppl): S77-S81.

[7] G Tansley. Complete Passive Suspension of the VentrAssist Rotary Blood Pump [D]. Sydney: University of Technology, 2000.

[8] G Tansley, S Vidakovic, J Reizes. Fluid dynamic characteristics of the VentrAssist rotary blood pump [J]. Artificial Organs, 2000, 24(6): 483-487.

[9] R Sun, R Karppi. The application of electron beam welding for the joining of dissimilar metals: An overview [J]. Journal of Materials Processing Technology, 1996, 59: 257-267.

[10] E Bayraktar, J Moiron, D Kaplan. Effect of welding conditions on the formability characteristics of thin sheet steels: Mechanical and metallurgical effects [J]. Journal of Materials Processing Technology, 2006, 175(1-3): 20-26.

[11] Y Fan. The application of laser welding on left ventricular assist device (LVAD) [C]. Symposium on Photonics and Optoelectronics, 2011.

[12] A B Short. Gas tungsten arc welding α+β titanium alloy: A review [J]. Material Science and Technology, 2009, 25(3): 309-324.

[13] S E Anthony. Laser [M]. Palo Alto: Mill Valley, 1986.

[14] American Welding Society. Recommended practices for laser beam welding, cutting, and drilling [S]. AWS/ANSI, 1998.

[15] Y Fan, P H Shipway, G D Tansley, et al.. The effect of heat treatment on mechanical properties of pulsed Nd∶YAG welded thin Ti6Al4V [J]. Advanced Materials Research, 2011, 189-193: 3672-3677.

[16] Y Fan, Z Chen, C H Zhang, et al.. A comparison of microstructure and mechanical properties of welded thin Ti6Al4V with three different types of laser [J]. Materials Research Innovations, 2015, 19(S4): S187-S192.

[17] Y Fan. Mechanical Properties of Laser Beam Welded Ti6Al4V [M]. Nottingham: Nottingham University Press, 2010.

[18] 张建勋. 金属焊接性能的不均匀性及其尺寸效应研究[J]. 电焊机,2009,39(1):24.

    Zhang Jianxun. Unevenness of metal welding performance and its scale effect study [J]. Electric Welding Machine, 2009, 39(1):24.

[19] 程东海, 黄继华, 林海凡, 等. 钛合金激光焊缝的超塑性变形行为及显微组织[J]. 中国有色金属学报, 2010, 20(1): 67-71.

    Cheng Donghai, Huang Jihua, Lin Haifan, et al.. Superplastic behavior and microstructure of laser welding of titanium alloy [J]. The Chinese Journal of Nonferrous Metals, 2010, 20(1): 67-71.

[20] C Leyens, M Peters. Titanium Alloy and Application: Fundamentals and Applications [M]. WILEY-VCH, 2003.

樊宇, 田文腾, 李宗佩, 孙智, 张翀昊, 徐杰. 应用脉冲式Nd∶YAG激光焊接心脏辅助装置[J]. 光学学报, 2015, 35(s2): s214012. Fan Yu, Tian Wenteng, Li Zongpei, Sun Zhi, Zhang Chonghao, Xu Jie. Third-Generation Left Ventricular Assist Device in Pulsed Nd∶YAG Laser Welding[J]. Acta Optica Sinica, 2015, 35(s2): s214012.

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!