中国激光, 2011, 38 (6): 0603005, 网络出版: 2011-05-18   

基于在线观察的激光焊接凝固热裂纹敏感性研究

Evaluation of Solidification Cracking Susceptibility during Laser Welding by In-situ Observation Method
作者单位
1 清华大学机械工程系, 北京 100084
2 广岛大学机械系统工程系, 日本 739-8527
摘要
激光焊接过程中较快的冷却速度可能会加剧凝固热裂纹的发生。目前对于激光焊接过程中凝固热裂纹敏感性的系统研究还较少,如何准确测量焊接凝固热裂纹发生的临界应变和温度是获得热裂纹敏感性数据的关键。利用基于高速高倍在线摄像的U型热裂纹实验,捕捉到激光焊接过程中凝固热裂纹发生的瞬间,并通过跟踪测量热裂纹尖端附近两点的位移变化获得凝固热裂纹发生的临界应变;同时,在焊接过程中采用在线观察热电偶投入法对焊接熔池后端的温度变化进行了测量。通过改变U型热裂纹实验的拉伸载荷,获得不同温度下热裂纹发生时的临界应变,从而构建表征凝固热裂纹敏感性的韧性曲线。
Abstract
The rapid cooling during laser welding can prompt the occurrence of solidification cracking, however, few study is found on systematic research of solidification cracking during laser welding. It is the key to accurately measure the critical strain and temperature of the crack in order to know solidification cracking susceptibility. By using U-type hot cracking test with in-situ observation method, the occurrence of solidification cracking is captured clearly by high-speed-high-magnification camera. With the in-situ observation method, the local critical strain of crack is measured by tracking the displacement of two reference points near the crack; the local temperature of crack is measured by inserting the thermocouple to the trailing edge of the weld pool. Local critical strains at different temperatures are obtained under different tensile loads in U-type hot cracking test. The high temperature ductility curve is achieved accurately.
参考文献

[1] S. Kou. Welding Metallurgy[M]. New Jersey: John Wiley & Sons, 2002. 263~295

[2] Feng Zhili. A Methodology for Quantifying the Thermal and Mechanical Conditions for Weld Metal Solidification Cracking[D]. Columbus: Ohio State University, 1993

[3] T. P. Shankar, P. S. Gill. S. L. Mannna et al.. Criteria for hot cracking evaluation in austenitic stainless steel welds using longitudinal varestraint and transvarestraint tests[J]. Sci. Technol. Weld Joining, 2000, 5(2): 91~97

[4] T. Senda, F. Matsuda. Studies on solidification cracking susceptibility for weld metals with trans-varestraint test[J]. J. Jpn. Weld Soc., 1972, 41(6): 709~723

[5] F. Matsuda, H. Nakagawa, S. Tomita et al.. Investigation of weld solidification cracking by MISO technique-1[J]. Q. J. Jpn. Weld Soc., 1988, 6(3): 394~400

[6] F. Matsuda, H. Nakagawa, S. Tomita et al.. Investigation of weld solidification cracking by MISO technique-2[J]. Q. J. Jpn. Weld Soc., 1988, 6(3): 401~405

[7] P. Wen, K. Shinozaki, M. Yamamoto et al..In-situ observation of solidification cracking of laser dissimilar welded joints[J]. Q. J. Jpn. Weld Soc., 2009, 27(2): 134~138

[8] 孟宣宣, 王春明, 胡席远. 光纤激光焊接熔池和小孔的高速摄像与分析[J]. 电焊机, 2010, (11): 78~81

    Meng Xuanxuan, Wang Chunming, Hu Xiyuan. High-speed photograph and the analysis of the welding pool and keyhole in fiber laser welding[J]. Electric Weld Machine, 2010, (11): 78~81

[9] R. Fabbro. Melt pool and keyhole behavior analysis for deep penetration laser welding[J]. J. Phys. D., 2010, 43(44): 445501

[10] Y. Kawahito, N. Matsumoto, M. Mizutani et al.. Characterization of plasma induced during high power fiber laser welding of stainless steel[J]. Sci. Technol. Weld Joining, 2008, 13(8): 744~748

[11] Li Guohua, Cai Yan, Wu Yixiong. Stability information in plasma image of high-power CO2 laser welding[J]. Opt. Laser Eng., 2009, 47(9): 990~994

[12] 张旭东, 陈武柱, 刘春 等. CO2激光焊接的同轴检测与熔透控制[J]. 焊接学报, 2006, 27(1): 13~16

    Zhang Xudong, Chen Wuzhu, Liu Chun et al.. Coaxial monitoring and penetration control in CO2 laser welding[J]. Transactions of the China Welding Institution, 2006, 27(1): 13~16

[13] 段爱琴, 胡伦骥, 王亚军. 激光深熔焊焊缝的熔透性监测研究[J]. 中国激光, 2005, 32(1): 131~134

    Duan Aiqin, Hu Lunji, Wang Yajun. Research on weld penetration monitoring by laser plasma optical signal in laser welding[J]. Chinese J. Lasers, 2005, 32(1): 131~134

[14] Y. H. Wei, R. P. Liu. Software package for simulation and prediction of welding solidification cracks[J]. Sci. Technol. Weld Joining, 2003, 8(5): 325~333

温鹏, 荻崎贤二, 山本元道. 基于在线观察的激光焊接凝固热裂纹敏感性研究[J]. 中国激光, 2011, 38(6): 0603005. Wen Peng, Shinozaki Kenji, Yamamoto Motomichi. Evaluation of Solidification Cracking Susceptibility during Laser Welding by In-situ Observation Method[J]. Chinese Journal of Lasers, 2011, 38(6): 0603005.

本文已被 4 篇论文引用
被引统计数据来源于中国光学期刊网
引用该论文: TXT   |   EndNote

相关论文

加载中...

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!