空间同轴三反相机Φ520 mm次镜的加工与检测

孟晓辉; 王永刚; 马仙梅; 李文卿; 李昂; 张继友

doi:doi:10.3788/irla201746.0818002

红外与激光工程, 2017, 46 (8): 0818002, 网络出版: 2017-11-07

空间同轴三反相机Φ520 mm次镜的加工与检测

Fabrication and test for Φ520 mm secondary mirror of on-axis three mirror space camera

论文大纲

孟晓辉 ^*王永刚马仙梅李文卿李昂张继友

作者单位

北京空间机电研究所, 北京 100094

光学加工机器人离子束修形次镜 optical fabrication robot ion beam figuring secondary mirror

摘要

为了满足空间同轴三反相机对大口径凸非球面高精度的面形质量和精确的几何参数控制要求, 提出以计算机控制确定性研抛工艺为核心的多工序组合加工及检测技术。在加工阶段, 首先利用超声振动磨削技术对非球面进行面形铣磨, 其次应用机器人对非球面面形进行快速研磨和粗抛, 最后采用离子束修形技术实现非球面的高精度加工; 在检测阶段, 首先利用三坐标测量机对铣磨和研磨过程中非球面的面形及几何参数进行控制, 进入干涉仪测量范围后, 再采用Hindle球法对非球面光学参数进行干涉检测。结合工程实例, 对一口径520 mm的凸双曲面次镜进行了加工及检测, 其面形精度RMS为0.015λ(λ=632.8 nm), 几何参数控制精度ΔR误差为0.1 mm、ΔK优于0.1%, 满足光学设计技术指标要求。

Abstract

In order to satisfy the requirements of high-precision surface figure error quality and geometry parameters controlling in the on-axis three mirror space camera of large-aperture convex aspheric, multiply process combination and test technique based on the foundation of deterministic lapping and polishing were proposed. In the process stage, ultrasonic milling was firstly introduced to form the aspherical surface form, then robot lapping and polishing were used to rapidly grind and polish, at last, ion beam figuring was used to finish the aspheric fabrication. In the test stage, the geometry parameters and surface figure error of aspheric were firstly controlled by using the coordinate measuring machine(CMM) and then tested by using Hindle sphere testing after the aspheric surface accuracy in interferometric test range. An example for fabricating and testing a convex hyperbolic secondary mirror with diameter of 520 mm was given, the surface figure error of mirror was 0.015λ(λ=632.8 nm), the geometry parameters control accuracy of ΔR and ΔK are 0.1 mm and 0.1%, respectively, all the fabrication results of aspheric satisfy the specifications requirements of the optical design.

参考文献

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孟晓辉, 王永刚, 马仙梅, 李文卿, 李昂, 张继友. 空间同轴三反相机Φ520 mm次镜的加工与检测[J]. 红外与激光工程, 2017, 46(8): 0818002. Meng Xiaohui, Wang Yonggang, Ma Xianmei, Li Wenqing, Li Ang, Zhang Jiyou. Fabrication and test for Φ520 mm secondary mirror of on-axis three mirror space camera[J]. Infrared and Laser Engineering, 2017, 46(8): 0818002.

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