激光与光电子学进展, 2017, 54 (10): 100003, 网络出版: 2017-10-09   

光学材料亚表面损伤的表征与检测技术的研究进展 下载: 1023次

Research Progresses on Characterization and Detection Technology of Subsurface Damages in Optical Materials
作者单位
1 浙江工业大学机械工程学院, 浙江 杭州 310014
2 浙江师范大学工学院, 浙江 金华 321004
摘要
亚表面损伤(SSD)的系统表征和准确检测是控制光学材料加工表层损伤的关键。将SSD的表征方法和检测技术相结合, 综述了光学材料SSD检测评价方法的研究进展; 分析了超精密加工产生的SSD结构和表征参量; 针对SSD的几何表征参量, 介绍了几种典型的损伤性检测技术及其技术特点和适用范围; 重点介绍了几种满足超精密加工检测要求的无损伤检测技术, 并分析了其技术优势和发展瓶颈; 对比了国内外SSD的表征与检测技术水平, 并对SSD检测技术的发展趋势进行了展望。
Abstract
The systematic characterization and accurate detection of subsurface damage (SSD) are the key to controlling the surface damage in the processing of optical materials. The research progresses on the detection and evaluation methods of SSD in optical materials are reviewed by combining the SSD characterization methods and the detection technologies. The structures and the characterization parameters of SSD induced by the ultra-precision machining are analyzed. Several typical destructive detection technologies and their technical features and application ranges are introduced aiming at the geometric characterization parameters of SSD. Several non-destructive detection technologies which meet the detection requirements of ultra-precision machining are introduced emphatically, and their technical advantages and development bottlenecks are also analyzed. The comparison for the SSD characterization and detection technologies between at home and abroad is performed, and the developing trend of SSD detection technology is presented.
参考文献

[1] Feit M D, Exarhos G J, Rubenchik A M, et al. Influence of subsurface cracks on laser-induced surface damage[C]. SPIE, 2003, 5273: 264-272.

[2] Bertussi B, Cormont P, Palmier S, et al. Initiation of laser-induced damage sites in fused silica optical components[J]. Optics Express, 2009, 17(14): 11469-11479.

[3] 张龙霞, 朱晓冰, 李风雨. 材料表面缺陷对激光热损伤的影响[J]. 光学学报, 2016, 36(9): 0914001.

    Zhang Longxia, Zhu Xiaobing, Li Fengyu, et al. Laser-induced thermal damage influenced by surface defects of materials[J]. Acta Optica Sinica, 2016, 36(9): 0914001.

[4] 王洪祥, 沈璐, 李成福, 等. 光学元件激光诱导损伤分析及实验研究[J]. 中国激光, 2017, 44(3): 0302006.

    Wang Hongxiang, Shen Lu, Li Chengfu, et al. Analysis and experimental investigation of laser induced damage of optics[J]. Chinese J Lasers, 2017, 44(3): 0302006.

[5] 王世通, 杨甬英, 赵丽敏, 等. 光学元件表面缺陷散射光成像数值模拟研究[J]. 中国激光, 2015, 42(7): 0708005.

    Wang Shitong, Yang Yongying, Zhao Limin, et al. Numerical simulation research on scattering light imaging of surface defects of optical components[J]. Chinese J Lasers, 2015, 42(7): 0708005.

[6] 罗茂, 步扬, 徐静浩, 等. 基于多光谱技术的光学元件表面疵病检测[J]. 中国激光, 2017, 44(1): 0104001.

    Luo Mao, Bu Yang, Xu Jinghao, et al. Optical element surface defect measurement based on multispectral technique[J]. Chinese J Lasers, 2017, 44(1): 0104001.

[7] 戴子华, 朱永伟, 李军, 等. 固结磨料研磨K9玻璃亚表面损伤层深度测量方法研究[J]. 金刚石与磨料磨具工程, 2014(5): 6-12.

    Dai Zihua, Zhu Yongwei, Li Jun, et al. Comparison of different methods to measure the subsurface damage depth of K9 glass lapped by fixed abrasive polishing pad[J]. Diamond & Abrasives Engineering, 2014(5): 6-12.

[8] 胡陈林, 毕果, 叶卉, 等. 光学元件磨削加工亚表面损伤检测研究[J]. 人工晶体学报, 2014, 43(11): 2929-2934.

    Hu Chenlin, Bi Guo, Ye Hui, et al. Research on detection of subsurface damage on grinding optical elements[J]. Journal of Synthetic Crystals, 2014, 43(11): 2929-2934.

[9] 徐乐, 郭剑, 余丙军, 等. 一种快速检测单晶硅亚表面损伤层厚度的方法[J]. 机械工程学报, 2016, 52(11): 108-114.

    Xu Le, Guo Jian, Yu Bingjun, et al. Rapid detection on the thickness of subsurface damage layer of silicon[J]. Journal of Mechanical Engineering, 2016, 52(11): 108-114.

[10] Wang Z, Wang L, Yang J, et al. Detection of subsurface trace impurity in polished fused silica with biological method[J]. Optics Express, 2014, 22(18): 21292-21301.

[11] Kozlowski M R, Nichols M A. Subsurface damage and polishing compound affect the 355-nm laser damage threshold of fused silica surfaces[C]. SPIE, 1998, 3244: 356-364.

[12] 王卓, 吴宇列, 戴一帆, 等. 研磨加工中光学材料亚表面损伤的表征方法[J]. 纳米技术与精密工程, 2008, 6(5): 349-355.

    Wang Zhuo, Wu Yulie, Dai Yifan, et al. Characterization of subsurface damage of optical materials in lapping process[J]. Nanotehcnology and Precision Engineer, 2008, 6(5): 349-355.

[13] 王卓, 吴宇列, 戴一帆, 等. 光学材料磨削加工亚表面损伤层深度测量及预测方法研究[J]. 航空精密制造技术, 2007, 43(5): 1-5.

    Wang Zhuo, Wu Yulie, Dai Yifan, et al. Research on measurement and prediction methods of subsuface damage depth of optical materials in grinding process[J]. Aviation Precision Manufacturing Tehcnology, 2007, 43(5): 1-5.

[14] Zhang Y X, Kang R K, Guo D M, et al. Raman microspectroscopy study on the ground surface of monocrystalline silicon wafers[J]. Key Engineering Materials, 2006, 304/305: 241-245.

[15] Yang F, Fei P. Microindentation of ground silicon wafers[J]. Semiconductor Science & Technology, 2004, 19(9): 1165-1168.

[16] Yang F. Effect of subsurface damage on indentation behavior of ground ULETM glass[J]. Journal of Non-Crystalline Solids, 2005, 351(52/53/54): 3861-3865.

[17] Ma B, Shen Z, He P, et al. Evaluation and analysis of polished fused silica subsurface quality by the nanoindenter technique[J]. Applied Optics, 2011, 50(9): 279-285.

[18] 李改灵, 吴宇列, 王卓, 等. 光学材料亚表面损伤深度破坏性测量技术的实验研究[J]. 航空精密制造工程, 2006, 42(6): 19-22.

    Li Gailing, Wu Yulie, Wang Zhuo, et al. Experiment study on the destructive measurement of the depth of SSD for optical material[J]. Aviation Precision Manufacturing Tehcnology, 2006, 42(6): 19-22.

[19] 王建彬, 朱永伟, 王加顺, 等. 研磨方式对单晶蓝宝石亚表面损伤层深度的影响[J]. 人工晶体学报, 2014, 43(5): 1099-1104.

    Wang Jianbin, Zhu Yongwei, Wang Jiashun, et al. Effect of lapping methods on subsurface damage depth of single crystal sapphire[J]. Journal of Synthetic Crystals, 2014, 43(5): 1099-1104.

[20] 吴沿鹏, 杨炜, 叶卉, 等. 光学元件亚表面损伤深度及形貌研究[J]. 制造技术与机床, 2013(10): 78-81.

    Wu Yanpeng, Yang Wei, Ye Hui, et al. Study on subsurface damage depth and morphology of optical elements[J]. Manufacturing Technology & Machine Tool, 2013(10): 78-81.

[21] 戴子华, 朱永伟, 王建彬, 等. K9玻璃亚表面损伤的分步腐蚀法测量[J]. 光学 精密工程, 2013, 21(2): 287-293.

    Dai Zihua, Zhu Yongwei, Wang Jianbin, et al. Measurement of subsurface damage of K9 glass by step-by-step etching method[J]. Optics and Precision Engineering, 2013, 21(2): 287-293.

[22] Esmaeilzare A, Rahimi A, Rezaei S M. Investigation of subsurface damages and surface roughness in grinding process of Zerodur glass-ceramic[J]. Applied Surface Science, 2014, 313(7): 67-75.

[23] Suratwala T, Wong L, Miller P, et al. Sub-surface mechanical damage distributions during grinding of fused silica[J]. Journal of Non-Crystalline Solids, 2006, 352(52/53/54): 5601-5617.

[24] Randi J A, Lambropoulos J C, Jacobs S D. Subsurface damage in some single crystalline optical materials[J]. Applied Optics, 2005, 44(12): 2241-2249.

[25] Zhou Y, Funkenbusch P D, Quesnel D J, et al. Effect of etching and imaging mode on the measurement of subsurface damage in microground optical glasses[J]. Journal of the American Ceramic Society, 2010, 77(12): 3277-3280.

[26] Li S Y, Wang Z, Wu Y. Relationship between subsurface damage and surface roughness of optical materials in grinding and lapping processes[J]. Journal of Materials Processing Technology, 2008, 205(1/2/3): 34-41.

[27] 李圣怡, 王卓, 吴宇列, 等. 基于研磨加工参数的亚表面损伤预测理论和试验研究[J]. 机械工程学报, 2009, 45(2): 192-198.

    Li Shengyi, Wang Zhuo, Wu Yulie, et al. Prediction theory and experiment of subsurface damage based on lapping processing parameters[J]. Journal of Mechanical Engineering, 2009, 45(2): 192-198.

[28] 张银霞, 杨乐乐, 郜伟, 等. 固结磨料研磨SiC晶片亚表面损伤截面显微检测技术[J]. 人工晶体学报, 2013, 42(5): 906-910.

    Zhang Yinxia, Yang Lele, Gao Wei, et al. Cross-sectional microscopy detection technology for subsurface damage of fixed abrasive lapped SiC wafers[J]. Journal of Synthetic Crystals, 2013, 42(5): 906-910.

[29] Xu H H K, Jahanmir S. Simple technique for observing subsurface damage in machining of ceramics[J]. Journal of the American Ceramic Society, 2005, 77(5): 1388-1390.

[30] 王洪祥, 李成福, 朱本温, 等. 光学元件亚表面缺陷的损伤性检测方法[J]. 强激光与粒子束, 2014, 26(12): 129-133.

    Wang Hongxiang, Li Chengfu, Zhu Benwen, et al. Destructive methods for detecting subsurface defects of fused silica optics[J]. High Power Laser and Particle Beams, 2014, 26(12): 129-133.

[31] Helbawi H, Zhang L, Zarudi I, et al. Difference in subsurface damage in indented specimens with and without bonding layer[J]. International Journal of Mechanical Sciences, 2001, 43(4): 1107-1121.

[32] Lawn B R, Evans A G, Marshall D B. Elastic/plastic indentation damage in ceramics: The median/radial crack system[J]. Journal of the American Ceramic Society, 1980, 63(9/10): 574-581.

[33] Marshall D B, Lawn B R, Evans A G. Elastic/plastic indentation damage in ceramics: The lateral crack system[J]. Journal of the American Ceramic Society, 1982, 65(9/10): 561-566.

[34] Lambropoulos J C, Jacobs S D, Ruckman J. Material removal mechanisms from grinding to polishing[J]. Ceramic Transactions, 1999, 102: 113-128.

[35] 向勇, 任杰, 白满社, 等. 微晶玻璃研磨加工亚表面损伤深度预测方法及测量[J]. 中国激光, 2014, 41(7): 0708006.

    Xiang Yong, Ren Jie, Bai Manshe, et al. Prediction method and measurement of the depth of subsurface damage of glass-ceramic by lapping process[J]. Chinese J Lasers, 2014, 41(7): 0708006.

[36] Buijs M, Martens L A A G. Effect ofindentation interaction on cracking[J]. Journal of the American Ceramic Society, 2005, 75(10): 2809-2814.

[37] Wang Z, Wu Y, Dai Y, et al. Subsurface damage distribution in the lapping process[J]. Applied Optics, 2008, 47(10): 1417-1426.

[38] Blaineau P, Laheurte R, Darnis P, et al. Relations between subsurface damage depth and surface roughness of grinded fused silica[J]. Optics Express, 2013, 21(25): 30433-30443.

[39] 伍小燕, 于瀛洁, 吕丽军. 物体内部缺陷无损检测技术综述[J]. 激光与光电子学进展, 2013, 50(4): 040002.

    Wu Xiaoyan, Yu Yingjie, Lü Lijun. Review on non-destructive detection of inner defects of object[J]. Laser & Optoelectronics Progress, 2013, 50(4): 040002.

[40] 田欣利, 王健全, 但伟, 等. 工程陶瓷微缺陷无损检测技术的研究进展[J]. 中国机械工程, 2010(21): 2639-2645.

    Tian Xinli, Wang Jianquan, Dan Wei, et al. Progress on NDT technologies for micro-defects of engineering ceramics[J]. China Mechanical Engineering, 2010(21): 2639-2645.

[41] 刘健, 马占龙, 王君林. 光学元件亚表面损伤检测技术研究现状[J]. 激光与光电子学进展, 2011, 48(8): 081204.

    Liu Jian, Ma Zhanlong, Wang Junlin. Research status of subsurface damage detection technology of optical elements[J]. Laser & Optoelectronics Progress, 2011, 48(8): 081204.

[42] Wang J, Li Y, Han J, et al. Evaluating subsurface damage in optical glasses[J]. Journal of the European Optical Society-Rapid Publications, 2011, 6: 11001.

[43] 袁巨龙, 张飞虎, 戴一帆, 等. 超精密加工领域科学技术发展研究[J]. 机械工程学报, 2010, 46(15): 161-177.

    Yuan Julong, Zhang Feihu, Dai Yifan, et al. Development research of science and technologies in ultra-precision machining field[J]. Journal of Mechanical Engineering, 2010, 46(15): 161-177.

[44] 田爱玲, 王会婷, 党娟娟, 等. 抛光表面的亚表层损伤检测方法研究[J]. 光子学报, 2013, 42(2): 214-218.

    Tian Ailing, Wang Huiting, Dang Juanjuan, et al. A novel method for subsurface damage measurement of optical components[J]. Acta Photonica Sinica, 2013, 42(2): 214-218.

[45] Fine K R. Non-destructive real-time direct measurement of subsurface damage[C]. SPIE, 2005, 5799: 105-110.

[46] Neauport J, Cormont P, Legros P, et al. Imaging subsurface damage of grinded fused silica optics by confocal fluorescence microscopy[J]. Optics Express, 2009, 17(5): 3543-3554.

[47] Williams W B, Mullany B A, Parker W C, et al. Using quantum dots to tag subsurface damage in lapped and polished glass samples[J]. Applied Optics, 2009, 48(27): 5155-5163.

[48] Williams W B, Mullany B A, Parker W C, et al. Using quantum dots to evaluate subsurface damage depths and formation mechanisms in glass[J]. CIRP Annals-Manufacturing Technology, 2010, 59(1): 569-572.

[49] 王景贺, 张磊, 王洪祥, 等. 基于荧光共聚焦技术熔石英亚表层损伤检测方法[J]. 中国激光, 2015, 42(4): 0406004.

    Wang Jinghe, Zhang Lei, Wang Hongxiang, et al. Fused quartz subsurface damage detecting method based on confocal fluorescence microscopy[J]. Chinese J Lasers, 2015, 42(4): 0406004.

[50] 王威, 张磊, 冯素雅, 等. 采用显微荧光法研究掺钕磷酸盐激光玻璃的亚表面缺陷[J]. 中国激光, 2014, 41(9): 0906001.

    Wang Wei, Zhang Lei, Feng Suya, et al. Using fluorescence microscopy method to study subsurface defects in Nd-doped phosphate laser glasses[J]. Chinese J Lasers, 2014, 41(9): 0906001.

[51] Trost M, Herffurth T, Schmitz D, et al. Evaluation of subsurface damage by light scattering techniques[J]. Applied Optics, 2013, 52(26): 6579-6588.

[52] Wu Z, Sheehan L, Kozlowski M. Laser modulated scattering as a nondestructive evaluation tool for defect inspection in optical materials for high power laser applications[J]. Optics Express, 1998, 3(10): 376-383.

[53] Wu Z, Feit M D, Kozlowski M R, et al. Laser modulated scattering as a nondestructive evaluation tool for optical surfaces and thin film coatings[C]. SPIE, 1999, 3578: 721-729.

[54] Ma B, Shen Z X, He P F, et al. Detection of subsurface defects of fused silica optics by confocal scattering microscopy[J]. Chinese Optics Letters, 2010, 8(3): 296-299.

[55] 田爱玲, 王辉, 王春慧. 光学元件亚表面损伤的激光散射仿真研究[J]. 中国激光, 2013, 40(9): 0908006.

    Tian Ailing, Wang Hui, Wang Chunhui. Simulation research on the light-scattering properties of the subfurface damage of optical components[J]. Chinese J Lasers, 2013, 40(9): 0908006.

[56] 田爱玲, 田玉珺, 王春慧, 等. 聚焦光在亚表面损伤介质中的散射特性[J]. 强激光与粒子束, 2014, 26(9): 115-121.

    Tian Ailing, Tian Yujun, Wang Chunhui, et al. Scattering characteristics of focused light beam in medium with subsurface damage[J]. High Power Laser and Particles Beams, 2014, 26(9): 115-121.

[57] Temple P A. Total internal reflection microscopy: A surface inspection technique[J]. 1981, 20(15): 2656-2664.

[58] Sheehan L M, Kozlowski M R, Camp D W. Application of total internal reflection microscopy for laser damage studies on fused silica[C]. SPIE, 1998, 3244: 282-295.

[59] van der Bijl R J, Fhnle O W, Van B H, et al. In-process monitoring of grinding and polishing of optical surfaces[J]. Applied Optics, 2000, 39(19): 3300-3303.

[60] Fhnle O W, Wons T, Koch E, et al. iTIRM as a tool for qualifying polishing processes[J]. Applied Optics, 2002, 41(19): 4036-4038.

[61] 崔辉, 刘世杰, 赵元安, 等. 全内反射显微技术探测亚表面缺陷新方法研究[J]. 光学学报, 2014, 34(6): 0612004.

    Cui Hui, Liu Shijie, Zhao Yuanan, et al. Study on total internal reflection microscopy for subsuface damage[J]. Acta Optica Sinica, 2014, 34(6): 0612004.

[62] 许逸轩, 蒋正东, 王华林, 等. 亚表面损伤深度测量的理论研究与实验分析[J]. 激光与光电子学进展, 2016, 53(11): 111401.

    Xu Yixuan, Jiang Zhengdong, Wang Hualin, et al. Theoretical research and experimental analysis on the depth measurement of subsurface damage[J]. Laser & Optoelectronics Progress, 2016, 53(11): 111401.

王华东, 张泰华. 光学材料亚表面损伤的表征与检测技术的研究进展[J]. 激光与光电子学进展, 2017, 54(10): 100003. Wang Huadong, Zhang Taihua. Research Progresses on Characterization and Detection Technology of Subsurface Damages in Optical Materials[J]. Laser & Optoelectronics Progress, 2017, 54(10): 100003.

本文已被 4 篇论文引用
被引统计数据来源于中国光学期刊网
引用该论文: TXT   |   EndNote

相关论文

加载中...

关于本站 Cookie 的使用提示

中国光学期刊网使用基于 cookie 的技术来更好地为您提供各项服务,点击此处了解我们的隐私策略。 如您需继续使用本网站,请您授权我们使用本地 cookie 来保存部分信息。
全站搜索
您最值得信赖的光电行业旗舰网络服务平台!