光学 精密工程, 2024, 32 (3): 344, 网络出版: 2024-04-02  

一维光学位置传感器融合的非接触多自由度位姿测量系统

Non-contact position and orientation measurement system used one dimensional optical position sensor fusion
作者单位
华南农业大学 工程学院,广东广州510642
摘要
为实现机器人末端位姿多自由度实时测量反馈,融合一维光学位置传感器(Position Sensitive Detector,PSD)建立了平面3自由度非接触测量系统,对其测量原理,信号处理电路,环境光干扰去除和非线性标定算法等进行研究。根据PSD传感器测量特性和平面3自由度测量要求设计了4-PSD测量系统,并建立测量系统数学模型。研究了PSD传感器的信号处理电路,通过运放和除法器实现了单个PSD的信号处理,结合单片机与A/DC采样电路,实现了上位机的高频率信号采集。对4-PSD测量系统进行预实验,为消除环境光干扰,通过激光调制和数字滤波等方法进行验证。最后,通过激光位移传感器标定4-PSD测量系统,介绍了4-PSD的标定步骤(原点、转角、长度和二阶非线性标定),测定了系统标定后的误差分布。该测量系统具有较高的测量频率(50 Hz)。标定实验结果表明:标定后的4-PSD测量系统在70 mm×70 mm内,测量精度平均为0.49 mm,比标定前降低了90%的误差,能满足大部分高速、高精度机器人末端的非接触式实时测量反馈需求。
Abstract
To achieve real⁃time, multi⁃degree⁃of⁃freedom measurement and feedback on the position and orientation of a robot's end⁃effector, a planar 3⁃DOF non⁃contact measurement system utilizing sensor fusion of a Position Sensitive Detector (PSD) was developed. The system's design involved studying the measurement principle, signal processing circuitry, ambient light interference mitigation, and a nonlinear calibration algorithm. Initially, a 4⁃PSD measurement system was tailored to the PSD sensor's measurement capabilities and the specific needs of planar 3⁃DOF measurement, establishing a mathematical model for the system. The PSD sensor's signal processing was then explored, achieving single PSD signal processing through an operational amplifier and divider, integrated with an MCU and A/D conversion chip for high⁃frequency signal acquisition on a PC. Preliminary tests of the 4⁃PSD system addressed ambient light interference using laser modulation and digital filtering techniques. Calibration of the 4⁃PSD system⁃comprising origin, angle, length, and second⁃order nonlinear calibration-was conducted using a laser displacement sensor, detailing the calibration steps and post⁃calibration error distribution. The designed system boasts a high measurement frequency of 50 Hz, with calibration experiments indicating an average accuracy of 0.49 mm within a 70 mm×70 mm range, achieving a 90% error reduction post⁃calibration. This system fulfills the majority of requirements for high⁃speed, high⁃precision, non⁃contact real⁃time measurement and feedback of robot end⁃effectors.

莫嘉嗣, 陈健欢, 温远航, 梁杰俊, 陈秋烁, 闫国琦. 一维光学位置传感器融合的非接触多自由度位姿测量系统[J]. 光学 精密工程, 2024, 32(3): 344. Jiasi MO, Jianhuan CHEN, Yuanhang WEN, Jiejun LIANG, Qiushuo CHEN, Guoqi YAN. Non-contact position and orientation measurement system used one dimensional optical position sensor fusion[J]. Optics and Precision Engineering, 2024, 32(3): 344.

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