激光与光电子学进展, 2023, 60 (1): 0114007, 网络出版: 2022-12-09   

基于线阵相机的多特征激光焊接焊缝轨迹识别方法 下载: 612次

Multifeature Recognition Methods of Laser Welding Based on Line Array Camera
作者单位
1 北京工业大学材料与制造学部,北京 100124
2 齐鲁工业大学(山东省科学院)激光研究所,山东 济南 250353
3 沧州宏涛智能设备有限公司,河北 沧州 061600
摘要
焊缝跟踪是实现自动化焊接的关键,针对激光焊接下的近无间隙焊缝轨迹,提出了基于线阵相机和特征识别算法的焊缝追踪方法。通过线阵相机获取工件表面图像,使用均值滤波对图像进行降噪处理。通过分析图像的灰度值、图像灰度值变化、图像的灰度值梯度、焊缝区域宽度识别焊缝轨迹,实现了无间隙焊缝的识别和跟踪。通过焊接试验测试得到基于线阵相机的焊缝识别方法误差小于0.05 mm。通过对不同间隙的焊缝进行焊缝追踪试验证明了该方法对于间隙小于0.3 mm的焊缝具有良好的识别效果。
Abstract
Weld seam tracking is the key technology for achieving automated welding. In this paper, a seam tracking method based on a line array camera and a feature recognition algorithm is constructed to provide gapless seam recognition under laser welding. The workpiece surface image is captured by a line array camera and denoised by mean filtering. By analyzing the gray value of the image, the change in the gray value of the image, the gray gradient of the image, and the width of the weld area, the weld track is identified, and the identification and tracking of the gapless weld are realized. Welding experiments are conducted, and the results show that the error of the weld identification method based on a line array camera is less than 0.05 mm. Weld seam tracking experiments on welds with different a gap are conducted, and the results show that the proposed method has a good recognition effect for welds with a gap less than 0.3 mm.

王瑞琦, 赵艳, 吴世凯, 陆洪涛. 基于线阵相机的多特征激光焊接焊缝轨迹识别方法[J]. 激光与光电子学进展, 2023, 60(1): 0114007. Ruiqi Wang, Yan Zhao, Shikai Wu, Hongtao Lu. Multifeature Recognition Methods of Laser Welding Based on Line Array Camera[J]. Laser & Optoelectronics Progress, 2023, 60(1): 0114007.

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