红外与激光工程, 2024, 53 (2): 20230607, 网络出版: 2024-03-27  

无需公共点的高精度激光跟踪仪自标定方法

A high-precision self-calibration method for laser tracker without common points
作者单位
1 深圳综合粒子设施研究院,广东 深圳 518107
2 中国科学技术大学 国家同步辐射实验室,安徽 合肥 230029
3 重庆大学 超瞬态装置实验室,重庆 400044
摘要
多台激光跟踪仪组成的测量系统能够得到高精度的坐标观测值,在加速器准直工程领域应用十分广泛。该系统需要自标定仪器中心的距离,目前基于球面拟合的自标定方法虽然测量效率较高,但是其精度有限。为了提高其精度,分析基于拟合的自标定方法精度较低的主要原因,提出了基于三角形结构的自标定方法,定量对比了新方法和基于球心拟合方法的精度。新方法建立非线性误差模型进行参数迭代求解,能够应用于激光跟踪仪的三维自标定。通过模拟仿真和实测实验,证明了该方法比基于球心拟合的自标定方法在精度上有了大幅度提升。文中算法无需增加额外设备,改进了原先基于球心拟合方法并提高其自标定精度,具有一定的工程应用价值。
Abstract
SignificanceBecause the distance measurement error of the laser tracker is much smaller than the angle measurement error, a high-precision coordinate measurement system composed of multiple laser trackers is widely used in large-scale space measurement. The system requires self-calibration before measurements, which is a process that determines the distance between centers of different laser trackers. Although the method based on common points can achieve higher accuracy, it has high requirements for the measurement environment and has a high workload. Although the method based on sphere fitting is simple to operate, its self-calibration accuracy is low. In general, it is difficult to balance measurement efficiency and measurement accuracy with current methods.ProgressTo overcome the shortcomings of current methods, we propose a self-calibration method based on triangular structure. Firstly, error analysis for the method based on circle fitting is conducted in two-dimensional space. For simplification, laser tracker A is assumed to measure the target ball on laser tracker B at a distance of 5 m. The angle measurement error of A will make the measurement error of points on the circle more than 30 μm through the amplification effect of length, and reduce the self-calibration accuracy further. Second, we notice that the laser tracker B also has angle observations, and propose a new method that uses angle observations from B coupled with distance observations from A, which can avoid the big error from laser tracker A. The function model based on the triangular structure is established, and the self-calibration results are obtained through iterative optimization. Compared with the method based on circle fitting, the advantages of the new method are analyzed quantitatively. Finally, our method is easily applicable to three-dimension measurement.ResultsWe verify the superiority of this algorithm through simulated and actual measurements. In the two-dimensional simulated experiment, the true value of self-calibration is set to 5 m. In 100 repeated experiments, most of the absolute deviations based on sphere fitting were greater than 20 μm, while the absolute deviations of the proposed method were less than 10 μm. The root mean square error (RMSE) of the proposed algorithm in this article was 20.98% of RMSE for the sphere fitting method. Moreover, the number of points that the algorithm in this paper needs to measure was significantly less than the method based on spherical fitting. The measurement was implemented in the alignment laboratory of the National Synchrotron Radiation Laboratory (NSRL). Two Leica AT930 laser trackers were used and their true distance was 7 231.548 8 mm. We tested the proposed method and the method based on sphere fitting ten times. The mean absolute bias and standard deviation for the former method were only 6.21 μm and 2.44 μm respectively, while the bias and standard deviation for the latter one was 21.30 μm and 7.37 μm. The proposed method, which had better repeatability, showed the superiority of accuracy in real measurement.Conclusions and ProspectsWe analyze that the reason for the decrease in accuracy of the self-calibration method based on sphere center fitting is the low accuracy of the angle observation values of the aiming laser tracker. The self-calibration method based on a triangular structure is proposed. This method uses the angle on the target laser tracker to match the distance observation with high accuracy. The accuracy advantages of this algorithm are verified through quantitative analysis and two experiments. The algorithm in this paper can complete self-calibration between laser trackers without common points and improves measurement efficiency while ensuring accuracy.

齐志军, 朱东辉, 罗涛, 苗学策, 何晓业. 无需公共点的高精度激光跟踪仪自标定方法[J]. 红外与激光工程, 2024, 53(2): 20230607. Zhijun Qi, Donghui Zhu, Tao Luo, Xuece Miao, Xiaoye He. A high-precision self-calibration method for laser tracker without common points[J]. Infrared and Laser Engineering, 2024, 53(2): 20230607.

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